Manufacturing.
Production, inventory and dispatch data linked to your ERP and finance reporting, so the plan, the floor and the accounts agree.
- Production Monitoring System
- Inventory & Materials Management
- Manufacturing ERP Integration
- Quality Control System
Operational Challenges We Resolve.
Four of the problems that cost manufacturers output and margin, and the solution we deploy for each.
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ChallengeProduction Status Reported by Phone
Management learns the status of a job order by asking the floor.
Our solutionLive Job Order TrackingEach stage is recorded as it is completed, and status is visible on screen.
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ChallengeMaterial Shortages Found Too Late
A shortage is discovered when the line is ready to run.
Our solutionMaterial Requirements Checked in AdvancePlanned production is checked against stock on hand and open purchase orders.
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ChallengeFloor Data Re-Encoded Into the ERP
Output and consumption are written on paper and typed in later.
Our solutionDirect Posting to the ERPProduction transactions post to your ERP automatically, with no second entry.
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ChallengeUnreliable Product Costing
Actual material and labour per batch are estimated, not measured.
Our solutionActual Cost per Job OrderMaterials issued and hours worked are recorded against each job order.
And More. Bills of materials, quality control, machine downtime, subcontracting and finished-goods dispatch are handled the same way. Tell us the problem specific to your plant.
Discuss Your RequirementsA Production Monitoring System at Work.
What management and staff see day to day. Your screens are designed around your own process.
- Planned2,400 units
- Completed1,968 units
- Rejected12 units
- Resin AIn stock
- CartonsIn stock
- LabelsPO due tomorrow
- DimensionalPassed
- VisualPassed
- PackagingIn progress
Real-Time Production Visibility. Lower Cost per Unit.
Manufacturing systems that give management measured output, yield and cost, and give the floor a clear schedule with less paperwork.
Measured Output. Controlled Cost.
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Live Production Monitoring
Every open job order, by stage and by line.
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Actual Versus PlanOutput, yield and material consumption against target.
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Accurate Product CostingMaterial and labour recorded per job order.
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End-to-End TraceabilityFrom raw material lot to finished goods delivered.
Clear Schedule. Less Paperwork.
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Daily Production Queue
Supervisors see what to run, and in what order.
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Scan-Based RecordingOutput and material use are captured at the station.
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Fewer Line StoppagesShortages are flagged before a job is released.
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Built-In Quality ChecksInspection results are recorded against each batch.
Solutions for Manufacturing.
Deployed individually or together, and integrated with the systems you already run.
ERP & Business Management System
One operational record from enquiry to accounts.
Warehouse Management System
Receiving through to proof of delivery, for one site or several.
SAP Integration
Operational transactions posted to SAP automatically.
Reporting & Audit Trails
Live operational reports with a full change history.
One Team. From Assessment to Support.
How we deliver, and what you can hold us to.
- FitBuilt Around Your Process.We document how your operation runs before we propose a system.
- IntegrationWorks With What You Run.We connect to your ERP and accounting platform. No replacement required.
- AccountabilityOne Accountable Team.The same team designs, builds, deploys and supports the system.
- ScopeWritten Scope Before Any Build.Deliverables, timeline and cost are agreed in writing first.
- AdoptionTraining Included.Management and staff are trained before go-live.
- ContinuitySupported After Go-Live.Monitoring, fixes and enhancements under an agreed response time.
Tell us where your operation loses time. We will identify the cause and recommend the first step.
Analyze Your Bottleneck